Manufacturing processes are becoming increasingly innovative. Technological advancements have put pressure on manufacturing companies to become more responsive and adaptable when manufacturing various types of metals. Induction bending involves achieving unique shapes of metals through bending them in a manner that minimizes deformation of the materials, as well as distortion of the cross-section of the metal.
Induction bending is performed at high temperatures, and it has been shown to achieve better results than the traditional process of bending the metal when it has already cooled. Hot-bending leads to high quality and reliable bends, which can be applied to large pipes, steal beams and rectangular bulbs.
Industrial applications of Induction bending
Australian industries operating with petroleum pipelines, oil and gas refineries, power generation and even food processing benefit from induction bending. In all these industries, wall thinning needs to be at a minimum, and ovality is critical to the process.
Capabilities of Induction benders
Induction benders in Australia have advanced technological expertise in order to achieve the following milestones in the induction bending process.
- Pipe bending from lengths of 50mm to 800mm in diameter. The material used can be up to 50mm in thickness.
- Pipes can be curved to even smaller radii than cold-bending techniques.
- A single length of pipe can be bent multiple times.
- Use of a faster and more energy efficient process than traditional methods that used fire hot slabs.
The benefits of Induction Bending
Induction bending leads to larger bend capability of pipes, and the reduction of friction and wear. The bending process also results in products that have stronger elbows with a uniform thickness of the walls. Induction benders are also able to achieve quicker production times than traditional methods that relied on the welding of separate components.
The testing process has been reformed due to induction bending. This new process eliminates the need for non-destructive testing, which drives the costs of the manufacturing process much lower than before.
Materials bent by induction benders
Induction benders in Australia are capable of bending many different materials, including:
- Carbon steel
- Steel (high and low temperature steels, alloy steel, stainless and acid resistant steel, and carbon steel)
Catering to the Australian market
Induction benders in Australia cater to many different industries and manufacturing processes. They provide a wide range of products, from ceramics, steel piping, and titanium products. With the manufacturing sector in Australia booming in recent years, induction benders have come under high demand in the industry.
The need for efficient induction processes continues to rise, and companies are optimizing their processes in order to meet this demand. For more information, contact companies like Inductabend Pty Ltd.